Category: general
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Yamaha Vino 125 (2004-2010) Transmission Oil Capacity and Specs
Similar to many automatic scooters, the Yamaha Vino 125 requires regular oil maintenance for two key components: the engine and the gearbox (final transmission), which operates independently of the engine. Below is a detailed guide on changing and filling the gearbox oil, along with the oil capacity for the Yamaha Vino 125.
According to the maintenance schedule in the owner’s manual, the Yamaha Vino 125 gearbox oil should be changed at 600 miles (1,000 km) or after the first month, and subsequently every 4,000 miles (7,000 km) or 12 months
Steps for Changing Final Transmission Oil:
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Warm Up the Scooter:
- Start the engine and ride the scooter for several minutes to warm up the final transmission oil.
- After warming up, turn off the engine.
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Position the Scooter:
- Place the scooter on the center stand to ensure stability during the oil change process.
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Prepare to Drain the Oil:
- Position an oil pan beneath the final transmission case to catch the used oil.
- Remove the final transmission oil filler cap and the drain bolt to allow the oil to drain out.
Drain the Oil:
- Let the oil drain completely from the final transmission case.
Reinstall the Drain Bolt:
- After draining, reinstall the final transmission oil drain bolt and tighten it to the specified torque.
- Tightening torque:
Final transmission oil drain bolt:
23 Nm (2.3 m•kgf, 16.6 ft•lbf)
Refill with Fresh Oil:
- Pour the recommended amount of new final transmission oil into the oil filler hole.
- Make sure to prevent any foreign material from entering the final transmission case.
- Be careful not to let oil spill onto the tire or wheel.
- Recommended oil type:
SAE 85W-140 (GL5) - Oil quantity:
0.13 L (0.14 US qt, 0.11 Imp qt)
Check for Leaks:
- After refilling, inspect the final transmission case for any signs of oil leakage. If leakage is present, investigate the cause and repair as necessary.
By following these steps, you can ensure the proper maintenance of your scooter’s final transmission, keeping it in good working condition and extending its lifespan.
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Yamaha Vino 125 (2004-2010) Specifications
The Yamaha Vino 125 yamaha scutic motorcycle that is sell in america and canada 2004-2010.this stylish scooter known for its retro-inspired design and practical performance. Powered by a reliable air-cooled, 4-stroke, SOHC, forward-inclined single-cylinder engine with a displacement of 125 cc carburator. The Vino 125 features both an electric starter and a kickstarter, ensuring easy ignition, while the automatic V-belt transmission
Dimensions Overall Length 1755 mm (69.1 in) Overall Width 699 mm (27.5 in) Overall Height 1063 mm (41.9 in) Seat Height 759 mm (29.9 in) Wheelbase 1230 mm (48.4 in) Ground Clearance 95 mm (3.74 in) Minimum Turning Radius 1800 mm (70.9 in) Weight (With oil and fuel) 109.0 kg (240 lb) Engine Engine Type Air cooled 4-stroke, SOHC Cylinder Arrangement Forward-inclined single cylinder Displacement 125.0 cm³ Bore x Stroke 51.5 x 60.0 mm (2.03 x 2.36 in) Compression Ratio 9.80:1 Starting System Electric starter and kickstarter Lubrication System Wet sump Engine Oil Type SAE 20W-40 or SAE 10W-30 Recommended Oil YAMALUBE 4 (10W-40) or SAE 20W-50 Engine Oil Quantity (Periodic) 1.00 L (1.06 US qt, 0.88 Imp.qt) Final Transmission Oil Oil Type SAE 85W-140 (GL5) Oil Quantity 0.13 L (0.14 US qt, 0.11 Imp.qt) Air Filter Oil-coated paper element Fuel System Recommended Fuel Unleaded gasoline only Fuel Tank Capacity 4.7 L (1.24 US gal, 1.03 Imp.gal) Carburetor Type Mikuni BS26 x 1 Spark Plug Manufacturer/Model NGK/CR7E Spark Plug Gap 0.7-0.8 mm (0.028-0.031 in) Clutch Dry, centrifugal automatic Transmission Primary Reduction Ratio 40/15 (2.666) Secondary Reduction Ratio 38/13 (2.923) Transmission Type V-belt automatic Chassis Frame Type Steel tube backbone Caster Angle – Trail 75.0 mm (2.95 in) Tires Front Tire Size 3.50-10 51J Rear Tire Size 3.50-10 51J Front Tire Type Tubeless Rear Tire Type Tubeless Tire Air Pressure (Cold) Front (0-90 kg load) 150 kPa (1.50 kgf/cm², 22 psi, 1.50 bar) Rear (0-90 kg load) 200 kPa (2.00 kgf/cm², 29 psi, 2.00 bar) Front (90 kg-max load) 150 kPa (1.50 kgf/cm², 22 psi, 1.50 bar) Rear (90 kg-max load) 225 kPa (2.25 kgf/cm², 33 psi, 2.25 bar) Wheels Front Wheel Type Cast wheel Rear Wheel Type Cast wheel Rim Size (Front/Rear) J10 x MT2.5 Brakes Front Brake Type Single disc brake Rear Brake Type Drum brake Brake Fluid DOT 3 or 4 Suspension Front Suspension Telescopic fork Rear Suspension Unit swing Wheel Travel (Front) 59.0 mm (2.32 in) Wheel Travel (Rear) 54.0 mm (2.13 in) Electrical System Ignition System CDI Charging System CDI magneto Battery Model GTX7A-BS / YTX7A-BS Battery Voltage/Capacity 12 V, 6.0 Ah Lighting Headlight 12 V, 60 W/55 W x 1 Tail/Brake Light 12 V, 8.0 W/27.0 W x 1 Turn Signal Lights (Front/Rear) 12 V, 10.0 W x 2 License Plate Light 12 V, 8.0 W x 1 Meter Lighting 14 V, 3.0 W x 1 Fuses Main fuse: 10.0 A source: yamaha vino 125 manual book
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2004-2010 Yamaha Vino 125 Maintenance Schedule Intervals
The Yamaha Vino 125, introduced in 2004, is a scooter designed as a larger sibling to the 49cc Vino Classic, replacing the Yamaha Riva 125. It features a 124cc air-cooled, single-cylinder 4-stroke SOHC engine with a fan for extra cooling, a Mikuni BS carburetor, and several emissions controls. It requires a motorcycle license in many U.S. states due to its engine size and top speed. Known for its low seat height, it’s popular among smaller riders. Sold until 2009 in the U.S. and 2010 in Canada, it was available in various color options across the years.this is the maintenance manual schedule interval service parts for yamaha vino 125 2004-2010 officially by its manual book
Periodic maintenance chart for the emission control system
NO. ITEM ROUTINE INITIAL ODOMETER READING 600 mi
(1,000 km)
or 1
month2,000 mi
(4,000 km)
or 6
months4,000 mi
(7,000 km)
or 12
months6,000 mi
(10,000 km)
or 18
months8,000 mi
(13,000 km)
or 24
months10,000 mi
(16,000 km)
or 30
months1 * Fuel line Check fuel and vacuum hoses for cracks or damage.
Replace if necessary.✔️ ✔️ ✔️ ✔️ ✔️ 2 Spark plug Check condition.
Adjust gap and clean.
Replace at 4000 mi (7000 km) or 12 months and thereafter every 4000 mi (6000 km) or 12 months.✔️ Replace. ✔️ Replace. ✔️ 3 * Valve clearance Check and adjust valve clearance when engine is cold. ✔️ ✔️ ✔️ ✔️ ✔️ ✔️ 4 * Crankcase breather system Check breather hose for cracks or damage.
Replace if necessary.✔️ ✔️ ✔️ ✔️ ✔️ 5 * Idle speed Check and adjust engine idle speed. ✔️ ✔️ ✔️ ✔️ ✔️ ✔️ 6 * Exhaust system Check for leakage.
Tighten if necessary.
Replace gasket(s) if necessary.✔️ ✔️ ✔️ ✔️ ✔️ 7 * Air induction system Check the air cut-off valve, reed valve, and hose for damage.
Replace any damaged parts.✔️ ✔️ ✔️ ✔️ ✔️ General maintenance and lubrication chart
NO. ITEM ROUTINE INITIAL ODOMETER READING 600 mi
(1,000 km)
or 1
month2,000 mi
(4,000 km)
or 6
months4,000 mi
(7,000 km)
or 12
months6,000 mi
(10,000 km)
or 18
months8,000 mi
(13,000 km)
or 24
months10,000 mi
(16,000 km)
or 30
months1 * Air filter element Replace. ✔️ ✔️ ✔️ ✔️ ✔️ 2 V-belt case air filter element Clean ✔️ ✔️ ✔️ ✔️ ✔️ 3 * Front brake Check operation.
Adjust cable and replace brake shoes if necessary.✔️ ✔️ ✔️ ✔️ ✔️ ✔️ 4 * Rear brake Check operation.
Adjust cable and replace brake shoes if necessary.✔️ ✔️ ✔️ ✔️ ✔️ ✔️ 5 * Wheels Check runout and for damage.
Replace if necessary.✔️ ✔️ ✔️ ✔️ ✔️ 6 * Tires Check tread depth and for damage.
Replace if necessary.
Check air pressure.
Correct if necessary.✔️ ✔️ ✔️ ✔️ ✔️ 7 * Wheel bearings Check bearings for smooth operation.
Replace if necessary.✔️ ✔️ ✔️ ✔️ ✔️ 8 * Steering bearings Check bearing assemblies for looseness.
Moderately repack with lithium- soap-based grease every 8000 mi (13000 km) or 24 months.✔️ ✔️ ✔️ ✔️ Repack. ✔️ 9 * Chassis fasteners Check all chassis fitting and fasteners.
Correct if necessary.✔️ ✔️ ✔️ ✔️ ✔️ 10 Front brake lever pivot shaft Apply silicone grease lightly. ✔️ ✔️ ✔️ ✔️ ✔️ 11 Rear brake lever pivot shaft Apply lithium-soap-based grease lightly. ✔️ ✔️ ✔️ ✔️ ✔️ 12 * Centerstand and sidestand pivots Check operation.
Apply lithium-soap-based grease lightly.✔️ ✔️ ✔️ ✔️ ✔️ 13 * Sidestand switch Check operation and replace if necessary. ✔️ ✔️ ✔️ ✔️ ✔️ ✔️ 14 * Front fork Check operation and for oil leakage.
Replace if necessary.✔️ ✔️ ✔️ ✔️ ✔️ 15 * Shock absorber assembly Check operation and for oil leakage.
Replace if necessary.✔️ ✔️ ✔️ ✔️ ✔️ 16 Engine oil Change (warm engine before draining).
Check oil level and vehicle for oil leakage.✔️ ✔️ ✔️ ✔️ ✔️ ✔️ 17 Engine oil filter element Clean. ✔️ ✔️ ✔️ 18 Engine oil strainer Clean. ✔️ ✔️ ✔️ 19 Final transmission oil Check vehicle for oil leakage.
Change.✔️ ✔️ ✔️ 20 * V-belt Replace. Every 1200 mi (18000 km) 21 * Front and rear brake switches Check operation. ✔️ ✔️ ✔️ ✔️ ✔️ ✔️ 22 * Throttle grip housing and cable Check operation and free play.
Adjust the throttle cable free play if necessary.
Lubricate the throttle grip housing and cable.✔️ ✔️ ✔️ ✔️ ✔️ 23 * Lights, signals and switches Check operation.
Adjust headlight beam.✔️ ✔️ ✔️ ✔️ ✔️ ✔️ -
Yamaha MORPHOUS 250 Maintenance Schedule (Service Interval)
This manual maintenance is for Yamaha Maxam or MORPHOUS CP250 year of productions 2006-2008. The service information included in this manual and the tools provided in the owner’s tool kit are intended to assist you in the performance of preventive maintenance and minor repairs. However, additional tools such as a torque wrench may be necessary to perform certain maintenance work correctly.
NOTE:If you do not have the tools or experience required for a particular job, have a Yamaha dealer perform it for you.
Yamaha may cause loss of performance, excessive emissions, and render the vehicle unsafe for use. Consult a Yamaha dealer before attempting any changes.Periodic maintenance chart for the emission control system
No. ITEM ROUTINE INITIAL ODOMETER READINGS 600 mi
(1000 km)
or
1 month4000 mi
(6000 km)
or
6 months7000 mi
(11000 km)
or
12 months10000 mi
(16000 km)
or
18 months13000 mi
(21000 km)
or
24 months16000 mi
(26000 km)
or
30 months1 * Fuel line Check fuel hoses for cracks or
damage.
Replace if necessary.✔️ ✔️ ✔️ ✔️ ✔️ 2 Spark plug Check condition.
Adjust gap and clean.
Replace every 10000 mi (16000 km) or 18 months.✔️ ✔️ Replace. ✔️ ✔️ 3 * Valve clearance Check and adjust valve clear-
ance when engine is cold.Every 26600 mi (42000 km) 4 * Crankcase breather system Check breather hose for
cracks or damage.
Replace if necessary.✔️ ✔️ ✔️ ✔️ ✔️ 5 * Fuel injection Check engine idle speed. ✔️ ✔️ ✔️ ✔️ ✔️ ✔️ 6 * Evaporative emis- sion control system
(For California only)Check control system for dam-
age.
Replace if necessary.✔️ ✔️ 7 * Air induction system Check the air cut-off valve,
reed valve, and hose for dam- age.
Replace any damaged parts.✔️ General maintenance and lubrication chart
No. ITEM ROUTINE INITIAL ODOMETER READINGS 600 mi
(1000 km)
or
1 month4000 mi
(6000 km)
or
6 months7000 mi
(11000 km)
or
12 months10000 mi
(16000 km)
or
18 months13000 mi
(21000 km)
or
24 months16000 mi
(26000 km)
or
30 months1 * Air filter element Check condition and for dam-
age.
Replace if necessary.✔️ ✔️ ✔️ ✔️ ✔️ 2 V-belt case air filter
elementClean. ✔️ ✔️ ✔️ ✔️ ✔️ 3 * Front brake Check operation, fluid level,
and for fluid leakage.
Replace brake pads if neces- sary.✔️ ✔️ ✔️ ✔️ ✔️ ✔️ 4 * Rear brake Check operation, fluid level,
and for fluid leakage.
Replace brake pads if neces- sary.✔️ ✔️ ✔️ ✔️ ✔️ ✔️ 5 * Brake hoses Check for cracks or damage. ✔️ ✔️ ✔️ ✔️ ✔️ Replace. Every 4 years 6 Rear brake lock Check operation.
Adjust.✔️ ✔️ ✔️ ✔️ ✔️ ✔️ 7 * Wheels Check runout and for damage.
Replace if necessary.✔️ ✔️ ✔️ ✔️ ✔️ 8 * Tires Check tread depth and for
damage.
Replace if necessary.
Check air pressure.
Correct if necessary.✔️ ✔️ ✔️ ✔️ ✔️ 9 * Wheel bearings Check bearings for smooth
operation.
Replace if necessary.✔️ ✔️ ✔️ ✔️ ✔️ 10 * Steering bearings Check bearing assemblies for
looseness.✔️ ✔️ ✔️ ✔️ ✔️ ✔️ Moderately repack with lith-
ium-soap-based grease.Every 12000 mi (19000 km) 11 * Chassis fasteners Check all chassis fitting and
fasteners.
Correct if necessary.✔️ ✔️ ✔️ ✔️ ✔️ 12 Front brake lever
pivot shaftApply silicone grease lightly. ✔️ ✔️ ✔️ ✔️ ✔️ 13 Rear brake lever
pivot shaftApply silicone grease lightly. ✔️ ✔️ ✔️ ✔️ ✔️ 14 Centerstand and sidestand pivots Check operation.
Apply lithium-soap-based grease (all-purpose grease) lightly.✔️ ✔️ ✔️ ✔️ ✔️ 15 * Sidestand switch Check operation and replace if
necessary.✔️ ✔️ ✔️ ✔️ ✔️ ✔️ 16 * Front fork Check operation and for oil
leakage.
Replace if necessary.✔️ ✔️ ✔️ ✔️ ✔️ 17 * Shock absorber assemblies Check operation and for oil
leakage.
Replace if necessary.✔️ ✔️ ✔️ ✔️ ✔️ 18 Engine oil Change. (See pages 3-3 and
6-15.)✔️ When the oil change indicator flashes (every 3125 mi (5000 km)) Check oil level and vehicle for
oil leakage.✔️ Every 3125 mi (5000 km) 19 Engine oil filter ele-
mentReplace. ✔️ Every 12500 mi (20000 km) 20 * Cooling system Check coolant level and vehi-
cle for coolant leakage.✔️ ✔️ ✔️ ✔️ ✔️ Change. Every 3 years 21 Final transmission
oilCheck vehicle for oil leakage.
Change.✔️ ✔️ ✔️ 22 * V-belt Replace. When the V-belt replacement indicator flashes (every 12500 mi (20000 km)). 23 * Front and rear brake
switchesCheck operation. ✔️ ✔️ ✔️ ✔️ ✔️ ✔️ 24 * Throttle grip hous- ing and cable Check operation and free play.
Adjust the throttle cable free play if necessary.
Lubricate the throttle grip
housing and cable.✔️ ✔️ ✔️ ✔️ ✔️ 25 * Lights, signals and
switchesCheck operation.
Adjust headlight beam.✔️ ✔️ ✔️ ✔️ ✔️ ✔️ NOTE:From 19,000 mi (31,000 km) or 36 months, repeat the maintenance intervals starting from 7,000 mi (11,000 km) or 12 months.Air Filter and V-Belt FilterNOTE:The air filter and V-belt filter need more frequent service if you are riding in unusually wet or dusty areas.Hydraulic Brake Service-
After disassembling the brake master cylinders and calipers:
-
Always change the fluid.
-
-
Regular Maintenance:
-
Check the brake fluid levels regularly.
-
Fill the reservoirs as required.
-
-
Every Two Years:
-
Replace the internal components of the brake master cylinders and calipers.
-
Change the brake fluid.
-
-
Brake Hoses:
-
Replace every four years.
-
Replace if cracked or damaged.
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2002 – 2007 Yamaha VIRAGO 250 Maintenance Schedule Interval
NOTE: From 19000 mi (31000 km) or 36 months, repeat the maintenance intervals starting from 7000 mi (11000 km) or 12 months. EAU17620
NOTE:- The air filter needs more frequent service if you are riding in unusually wet or dusty areas.
- Hydraulic brake system
- When disassembling the master cylinder or caliper cylinder, always replace the brake fluid. Check the brake fluid level regularly and fill as required.
- Replace the oil seals on the inner parts of the master cylinder and caliper cylinder every two years.
- Replace the brake hoses every four years or if cracked or damaged.
* Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service.Periodic maintenance chart for the emission control system
No. ITEM ROUTINE INITIAL ODOMETER READINGS 600 mi
(1000 km)
or
1 month4000 mi
(6000 km)
or
6 months7000 mi
(11000 km)
or
12 months10000 mi
(16000 km)
or
18 months13000 mi
(21000 km)
or
24 months16000 mi
(26000 km)
or
30 months1 * Fuel line Check fuel and vacuum hoses for cracks or damage.
Replace if necessary.✔️ ✔️ ✔️ ✔️ ✔️ 2 Spark plugs Check condition.
Adjust gap and clean.
Replace every 7000 mi (11000 km) or 12 months.✔️ Replace. ✔️ Replace. ✔️ 3 * Valve clearance Check and adjust valve clearance when engine is cold. ✔️ ✔️ ✔️ ✔️ ✔️ ✔️ 4 * Crankcase breather system Check breather hose for cracks or damage.
Replace if necessary.✔️ ✔️ ✔️ 5 * Idle speed Check and adjust engine idle speed. ✔️ ✔️ ✔️ ✔️ ✔️ 6 * Exhaust system Check for leakage.
Tighten if necessary.
Replace gasket(s) if necessary.✔️ ✔️ ✔️ ✔️ ✔️ 7 * Evaporative emis- sion control system (For California only) Check control system for dam- age.
Replace if necessary.✔️ ✔️ General maintenance and lubrication chart
No. ITEM ROUTINE INITIAL ODOMETER READINGS 600 mi
(1000 km)
or
1 month4000 mi
(6000 km)
or
6 months7000 mi
(11000 km)
or
12 months10000 mi
(16000 km)
or
18 months13000 mi
(21000 km)
or
24 months16000 mi
(26000 km)
or
30 months1 * Air filter element Clean with solvent.
Replace if necessary.✔️ ✔️ ✔️ ✔️ ✔️ 2 * Battery Check specific gravity and breath- er hose for proper operation. ✔️ ✔️ ✔️ ✔️ ✔️ 3 * Clutch Check operation.
Adjust or replace cable.✔️ ✔️ ✔️ ✔️ ✔️ ✔️ 4 * Front brake Check operation, fluid level, and for fluid leakage.
Replace brake pads if necessary.✔️ ✔️ ✔️ ✔️ ✔️ ✔️ 5 * Rear brake Check operation.
Adjust cable and replace brake shoes if necessary.✔️ ✔️ ✔️ ✔️ ✔️ ✔️ 6 * Brake hose Check for cracks or damage. ✔️ ✔️ ✔️ ✔️ ✔️ Replace. Every 4 years 7 * Wheels Check runout, spoke tightness and for damage.
Tighten spokes if necessary.✔️ ✔️ ✔️ ✔️ ✔️ 8 * Tires Check tread depth and for dam- age.
Replace if necessary.
Check air pressure.
Correct if necessary.✔️ ✔️ ✔️ ✔️ ✔️ 9 * Wheel bearings Check bearings for smooth oper- ation.
Replace if necessary.✔️ ✔️ ✔️ ✔️ ✔️ 10 * Swingarm pivot bearings Check bearing assemblies for looseness.
Moderately repack with lithium- soap-based grease.Check. ✔️ ✔️ ✔️ ✔️ ✔️ 11 Drive chain Check chain slack, alignment and condition.
Adjust and thoroughly lubricate chain with Yamaha chain and ca- ble lube.Every 300 mi (500 km) and after washing the motorcycle or riding in the rain 12 * Steering bearings Check bearing assembly for looseness.
Moderately repack with lithium- soap-based grease every 10000 mi (16000 km) or 18 months.✔️ ✔️ ✔️ Repack. ✔️ ✔️ 13 * Chassis fasteners Check all chassis fitting and fas- teners.
Correct if necessary.✔️ ✔️ ✔️ ✔️ ✔️ 14 Brake and clutch le- ver pivot shafts Apply lithium-soap-based grease (all-purpose grease) lightly. ✔️ ✔️ ✔️ ✔️ ✔️ 15 Brake and shift ped- al pivot shafts Apply lithium-soap-based grease (all-purpose grease) lightly. ✔️ ✔️ ✔️ ✔️ ✔️ 16 Sidestand pivot Check operation.
Apply lithium-soap-based grease (all-purpose grease) lightly.✔️ ✔️ ✔️ ✔️ ✔️ 17 * Sidestand switch Check operation and replace if necessary. ✔️ ✔️ ✔️ ✔️ ✔️ ✔️ 18 * Front fork Check operation and for oil leak- age.
Replace if necessary.✔️ ✔️ ✔️ ✔️ ✔️ 19 * Shock absorber as- semblies Check operation and for oil leak- age.
Replace if necessary.✔️ ✔️ ✔️ ✔️ ✔️ 20 Engine oil Change (warm engine before draining). ✔️ ✔️ ✔️ ✔️ ✔️ ✔️ 21 Engine oil filter ele- ment Replace. ✔️ ✔️ ✔️ 22 * Front and rear brake switches Check operation. ✔️ ✔️ ✔️ ✔️ ✔️ ✔️ 23 * Control and meter cables Apply Yamaha chain and cable lube or engine oil 10W-30 thor- oughly. ✔️ ✔️ ✔️ ✔️ ✔️ ✔️ 24 * Throttle grip hous- ing and cable Check operation and free play.
Adjust the throttle cable free play if necessary.
Lubricate the throttle grip housing and cable.✔️ ✔️ ✔️ ✔️ ✔️ 25 * Lights, signals and switches Check operation.
Adjust headlight beam.✔️ ✔️ ✔️ ✔️ ✔️ ✔️ Source: Yamaha VIRAGO 250 manuall book -
2000-2006 Yamaha Blaster Maintenance Schedule Intervals
The Yamaha Blaster 200 is a compact and lightweight all-terrain vehicle (ATV) that was designed as an entry-level machine, produced from 1988 to 2006. Known for its affordable price, the Blaster quickly gained popularity among ATV enthusiasts, who continue to enjoy modifying and riding it even today. Powered by a 195cc two-stroke engine, the Blaster is known for its easily modifiable design, with a wide range of aftermarket parts available. From simple bolt-on upgrades to big bore kits and suspension modifications, riders can boost the performance and power of this agile quad. Despite its age, the Blaster continues to hold its own against modern four-stroke machines.
The Blaster’s engine shares its origins with the Yamaha DT200, and with some modifications, it’s even possible to swap parts from various models like the WR200. Throughout its production run, the Blaster received several key updates, including a re-styled nose and improved brake systems. In 2003, Yamaha upgraded the Blaster with hydraulic disc brakes and relocated the headlight for a sleeker design. Although it was discontinued in 2007 due to emissions regulations, its legacy lives on, with many still considering it a top performer in its class, offering solid performance and a nostalgic riding experience.So if you still own this ATV and might need information on its regular maintenance schedule, we’ve provided it for you belowNOTE:
●For ATVs not equipped with an odometer or an hour meter, follow the month maintenance intervals.
●For ATVs equipped with an odometer or an hour meter, follow the km (mi) or hours maintenance intervals.●However, keep in mind that if the ATV isn’t used for a long period of time, the month maintenance intervals should be followed.
●Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills.-
ITEM
ROUTINE
INITIAL
EVERY
Whichever comes first
month
1
3
6
6
12
km (mi)
320
(200)
1200
(750)
2400
(1500)
2400
(1500)
4800
(3000)
hours
20
75
150
150
300
Transmission
‣Replace oil.
✔️
✔️
✔️
✔️
Spark plug
‣Check condition. 9 Adjust gap and clean. 9 Replace if necessary.
✔️
✔️
✔️
✔️
✔️
Air filter element
‣Clean.
‣Replace if necessary.
Every 20–40 hours.
(More often in wet or dusty areas)
* Carburetor
‣Check idle speed / starter operation.
‣Adjust if necessary.
✔️
✔️
✔️
✔️
* Crankcase breather
system
‣Check breather hose for cracks or damage.
‣Replace if necessary.
✔️
✔️
✔️
* Exhaust system
‣Check for leakage.
‣Tighten if necessary.
‣Replace gasket if necessary.
✔️
✔️
✔️
Spark arrester
‣Clean.
✔️
✔️
✔️
ITEM
ROUTINE
INITIAL
EVERY
Whichever comes first
month
1
3
6
6
12
km (mi)
320
(200)
1200
(750)
2400
(1500)
2400
(1500)
4800
(3000)
hours
20
75
150
150
300
* Fuel line
‣Check fuel hose for cracks or damage.
‣ Replace if necessary.
✔️
✔️
✔️
Throttle operation
‣ Inspect and adjust free play if necessary.
✔️
✔️
✔️
✔️
✔️
* Front and rear brake operation
‣Check operation/fluid leakage.
‣Correct if necessary.
✔️
✔️
✔️
✔️
✔️
* Front and rear brake pads
‣Check pad wear.
‣ Replace if necessary.
✔️
✔️
✔️
* Clutch
‣Inspect free play and operation.
‣Replace if necessary.
✔️
✔️
✔️
✔️
Drive chain
‣Lubricate, check free play and alignment.
‣Replace if necessary.
✔️
✔️
✔️
✔️
* Drive chain guard and rollers
‣Check wear and replace if necessary.
✔️
✔️
✔️
* Steering system
‣Inspect play, clean and lubricate with lithium-soap- based grease.
✔️
✔️
✔️
✔️
✔️
* Front and rear suspension
‣Inspect and lubricate with lithium-soap-based
grease.
✔️
✔️
✔️
✔️
✔️
Tires
‣Inspect air pressure, wheel runout, and tire wear.
✔️
✔️
✔️
✔️
✔️
* Wheels
‣Inspect bearings.
‣Replace bearings if necessary.
✔️
✔️
✔️
✔️
✔️
* Throttle, control cables
‣Check routing and connection.
‣Lubricate.
✔️
✔️
✔️
✔️
✔️
Outside nuts and bolts
‣Tighten if necessary.
✔️
✔️
✔️
✔️
✔️
ITEM
ROUTINE
INITIAL
EVERY
Whichever comes first
month
1
3
6
6
12
km (mi)
320
(200)
1200
(750)
2400
(1500)
2400
(1500)
4800
(3000)
hours
20
75
150
150
300
Frame
‣Clean and inspect.
✔️
✔️
✔️
✔️
Lighting
‣Inspect.
✔️
✔️
✔️
✔️
✔️
-
●Recommended brake fluid: DOT 4
-
●Brake fluid replacement:
●When disassembling the master cylinders or caliper cylinders, replace the brake fluid. Normally check the brake fluid level and add fluid as required.
●On the inner parts of the master cylinders and caliper cylinders, replace the oil seals every two years.
●Replace the brake hoses every four years, or if cracked or damaged.
source: yamaha blaster 200 manual book
-
-
2000-2006 Yamaha Blaster 200 Transmission Oil Capacity
The Yamaha Blaster 200 features an air-cooled, 2-stroke, single-cylinder engine. The engine has a displacement of 195 cm³ (11.90 cu.in), with a bore and stroke of 66.0 mm × 57.0 mm (2.60 × 2.24 in), and a compression ratio of 6.6:1.
Starting the Blaster is done via a kick starter, and the lubrication system is managed by Yamaha’s Autolube system, allowing separate lubrication. The recommended engine oil for this 2-stroke machine is Yamalube 2 or any oil designed for air-cooled 2-stroke engines, with an oil capacity of 1.3 L (1.37 US qt).
For the transmission, the recommended oil is Yamalube 4 (10W30) or SAE 10W30 type SE motor oil, meeting API Service SE, SF, SG or higher classifications. The transmission requires 0.6 L (0.69 US qt) of oil during periodic oil changes.
Transmission Oil Measurement
- Place your machine on a level surface.
- Warm up the engine for several minutes, then turn it off.
- Locate the oil level window on the right side of the crankcase cover and check the oil level.
- Note: Wait a few minutes for the oil to settle before checking.
- The oil level should be between the minimum and maximum marks. If the oil is below the minimum level, add the recommended oil until it reaches the proper level.
Transmission Oil Replacement
- Place the machine on a level surface.
- Warm up the engine for several minutes and then turn it off.
- Place a container under the engine to collect the used oil.
- Remove the oil filler cap and the drain bolt to drain the oil completely.
- Once drained, reinstall the drain bolt and tighten it to the specified torque of 20 Nm (14 ft-lbf).
- Fill the engine with the recommended oil : Yamalube 4 (10W30) or SAE 10W30 type SE motor oil API Service SE, SF, SG type or higher, ensuring to add the correct quantity:
- Periodic oil change: 0.6 L (0.57 Imp qt, 0.69 US qt)
- After filling, install the oil filler cap securely.
- Start the engine and let it warm up for a few minutes, checking for any oil leaks during this time. If a leak is detected, stop the engine and investigate the cause.
- Finally, recheck the oil level and ensure it is within the proper range.
Important Notes:
- Avoid mixing chemical additives with the transmission oil, as it may cause clutch slippage.
- Do not use oils with a diesel specification of “CD” or oils labeled “ENERGY CONSERVING II” or higher, as these may not be suitable.
- Ensure no foreign materials enter the crankcase during the oil change process.
-
2003 YAMAHA TTR 225 Maintenance Schedule
The following manuals is maintenance schedule for 2003 yamaha TT-R225. Perodic inspection, adjustment, and lubrication will keep your motorcycle in the safest and most efficient condition possible. Safety is an OBLIGATION of the motorcycle owner.
The maintenance and lubrication schedule chart should be considered strictly as a guide to general maintenance and lubrication intervals. YOU MUST TAKE INTO CONSIDERATION THAT WEATHER, TERRAIN, GEOGRAPHICAL LOCATIONS, AND A VARIETY OF INDIVIDUAL USES ALL TEND TO DEMAND THAT EACH OWNER ALTER THIS TIME SCHEDULE TO SHORTER INTERVALS TO MATCH THE ENVIRONMENT.
The most important points of motorcycle inspection, adjustment, and lubrication are explained in the following pages.
PERIODIC MAINTENANCE/LUBRICATION
ITEM REMARKS BREAK-IN
1 monthEVERY 6 months 12 months Valve(s)* Check clearance. Adjust if necessary ✔️ ✔️ ✔️ Spark plug Check condition. Clean or replace if necessary. ✔️ ✔️ ✔️ Air filter Clean. Replace if necessary. every ride Carburetor* Check idie speed / starter operation. Adjust if necessary. ✔️ ✔️ ✔️ Fuel line Check fuel for cracks or damage. Replace if necessary. ✔️ ✔️ Engine oil Replace (Warm wnginw before daining.) ✔️ ✔️ ✔️ Engine oil filter / Oils trainer* Clean ✔️ ✔️ Brakes* Check operation / fluid leakage / See NOTE (Page 5-4) Correct if necessary. ✔️ ✔️ Clutch* Check operation. Adjust if necessary. ✔️ ✔️ Rear arm pivot* Check rear arm assembly for looseness. Tighten if necessary. Moderately repack. *** ✔️ ✔️ ✔️ Wheels* Check balance, damage, runout and spoke tightness. Replace if necessary. ✔️ ✔️ Wheel bearings* Check bearing assemblies for looseness / damage. Replace if damaged. ✔️ ✔️ Steering bearing* Check bearing assemblies for looseness.
Correct if necessary. Moderately repack every 24
months.**Check Check Front forks* Check operation / oil leakage. Repair necessary. ✔️ ✔️ Rear shock absorver* Check operation / oil leakage. Repair necessary. ✔️ ✔️ Drive chain Check chain stack / alignment. Adjust if necessary.
Clean and lube.Every ride (more often in wet or dusty areas) Fittings / Fasteners* Check all chassis fitting and fasteners.
Correct if necessary.✔️ ✔️ ✔️ Nuts and bolts Check all nuts and bolts Retighten if necessary. ✔️ ✔️ ✔️ Sidestand* Check operation. repair if necessary. ✔️ ✔️ ✔️ NOTE:
Brake fluid replacement:- When disassembling the master cylinder or caliper cylinder, replace the brake fluid. Normally check the brake fluid level and add fluid as required.
- On the inner parts of the master cylinder and caliper cylinder, replace the oil seals every two years.
- Replace the brake hoses every four years, or if cracked or damaged.